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The Different Edge Conditions of the PCBN Inserts


Edge processing is a key factor in determining the performance of PCBN inserts. In order to avoid cbn insert edge crack and broken due to large loads 

when cutting high-strength materials, ideal machining quality, surface roughness and tool life are achieved for different materials and working 

conditions. It is necessary to do some proper edge treatment on the inserts.

S type (Chamfer+Honing)

Large cutting and deep interrupted cutting preferred;

Higher strength than T-type edge, higher cutting tolerance and more durable life;

Stable roughness retention;

Feed rate must be greater than the size of the sharpening.

T type (Chamfer)

Universal edge processing form;

Compared with S type, it has small cutting resistance and stable size. It is suitable for occasions with strict tolerance requirements;

Preferred cutting edge for cast iron cutting.

The Different Edge Conditions of the PCBN InsertsThe Different Edge Conditions of the PCBN InsertsThe Different Edge Conditions of the PCBN InsertsThe Different Edge Conditions of the PCBN InsertsThe Different Edge Conditions of the PCBN Inserts

E type (Honing)

Fine grinding edge, effective against chip impact;

In order to ensure smooth cutting process to prevent breakage, the feed rate needs to be larger than the grinding size;

Superfine alloy finishing preferred edge.

F type (without chamfer and honing)

Smaller cutting resistance helps reduce surface roughness and is suitable for finishing applications.

Wiper type

Excellent surface quality comparable to grinding;

Better surface quality at the same feed rate;

Maintain higher feed rate under surface quality and greatly improve processing efficiency;

Recommended for continuous processing.


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